EnerProcess co-operates global manufacturing facilities in Canada, Italy and Taiwan. EnerProcess’ customers benefit from our numerous strategic partnerships. EnerProcess works with selected qualified manufacturing companies worldwide to offer unique customized solutions to each specific requirement. These manufacturing facilities are ASME and ISO certified ensuring the highest quality in manufactured equipment. Additionally, all the facilities are well equipped and include but not limited to:

  • Manual and Automatic Welding Machines
  • Overhead Cranes
  • In-House Plate Rolling Capabilities
  • CNC Cutting Machines
  • Drilling Machines

These manufacturing facilities operate with the philosophy to automate as much as possible. This helps in maintaining a consistent, high quality fabrication and manufacturing process. Depending on project location, sizeof project, delivery schedule and client preference, EnerProcess is able to manufacture and supply all its products from any of these facilities. With a centralized server system, engineering data and documents can be uploaded and downloaded from any of the engineering offices and made available for review or production.With heavy workloads, EnerProcess often utilizes multiple facilities to execute projects so that delivery schedules are met while not having to subcontract the work.

processing equipment & packages


OUR SERVICE PORTFOLIO

Separation Packages

Separation Packages

An oil/gas separator is a pressure vessel used for separating a well stream into gaseous and liquid components. Based on the vessel configurations, the oil/gas separators can be divided into horizontal, vertical, or spherical separators. In teams of fluids to be separated, the oil/gas separators can be grouped into gas/liquid two-phase separator or oil/gas/water three-phase separator. To meet process requirements, the oil/gas separators are normally designed in stages, in which the first stage separator is used for preliminary phase separation, while the second and third stage separator are applied for further treatment of each individual phase (gas, oil and water). Depending on a specific application, oil/gas separators are also called deliquilizer or degasser. The deliquilizers are used to remove dispersed droplets from a bulk gas stream; while the degassers are designed to remove contaminated gas bubbles from the bulk liquid stream.

EnerProcess specializes in designing and manufacturing all types of Separation packages in line with customer requirements and various industry standards.

  • Sand Separator

  • Slug Catcher

  • Filter Separator

  • Reverse Flow Gas Coalescer

  • Gas Scrubber

  • Vent Scrubber

  • Heated Separator

Filter Packages

Filter Packages

EnerProcess standard and custom designed filtration packages are designed to maximize the performance of operation, which allows much higher return on investment when compared to other products. EnerProcess, in conjunction with the best filter elements producers has been a leading provider of innovative solutions in the field of filtration. All equipment is designed, manufactured, tested and stamped in accordance to ASME code, with CRN registration available for our Canadian clients. We are custom filtration equipment manufacturers. Our Customers include Oil Sands Projects, Conventional Oil and Gas Operations, and Offshore Production Platforms.

EnerProcess specializes in designing and manufacturing all types of Filtration packages in line with customer requirements and various industry standards.

  • Basket Strainer

  • Hi-Flow Filter Vessel

  • Natural Gas Coalescing Equipment and Coalescing Filter Elements

  • Hi-Flow, Single & Multi-Bag Filter Vessels and Basket Strainers

  • Basket Strainer

  • Super Duplex Filter Vessels

  • liquefied Natural Gas Filter Units

  • Single & Multi-Bag Filter Vessels

Chemical Injection Skids

Chemical Injection Skids

The Chemical Injection Package serves the purpose of injecting a precise and accurate amount of chemicals into a system with the required back pressure, either continuously or intermittently.

The purpose of injecting the chemicals into a system is to protect the mechanical integrity of the system from accelerated corrosion and prevent scale formation. The aim is also to control hydrate formation, prevent oxygen induced corrosion, emulsion breaker for rapid and sharp separation of water from oil, reduce wax formation, water treatment, Odorization, foam control etc.

EnerProcess specializes in designing and manufacturing all types of chemical injection packages in line with customer requirements and various industry standards.

Heater Packages

Heater Packages

EnerProcess supplies a large array of modular heater treater packages capable of treating low API crude.

The heating section consists of fire tubes which are used to heat the produced fluids to the appropriate treating temperature. The produced fluids enter above the fire tubes and are directed downwards until they are distributed in the heating section. Associated gas leaves the vessels through a back pressure controller valve and the free water is removed from the bottom of the vessel. The heating process fluid then passes through the surge section and into the coalescing section of the treater. The oil passes through the coalescers where it is removed at the top as treated oil. The treated water is removed from the bottom of the treater.

  • Indirect fired heaters with single or multi-pass removable coils

  • Indirect fired heaters with or without separators

  • Salt bath heaters

  • Direct or indirectly fired heat medium heaters

EnerProcess's Heater Treaters offer:

  • Simple, Skid Modular Design for easy installation and quick start up on site

  • Fully automated BMS to safely and efficiently operate the treaters

  • Custom design packages to suit any requirements

Flare Packages

Flare Packages

EnerProcess’ customers benefit from our numerous strategic partnerships. We work with selected qualified flare manufacturing companies worldwide to offer unique customized solutions to each specific requirement. With in-house flare sizing expertise, heat dispersion modelling software and our partnerships with qualified flare manufacturers, we are able to fabricate, install and commission flare systems around the world.

product range includes both Utility Flares and Air Assisted Flares for smokeless combustion and supporting equipment which includes Flare Control Panel (Standard and Explosion Proof Options) and Pilot/Ignitor Assemblies (installed with fixed and retractable options).

All Flare Packages are in line with customer requirements and various industry standards.

Flare packages are designed in compliance with the following standards where applicable:

  • API 521 - Guide for Pressure-Relieving and De-Pressuring Systems

  • ASME B31 Standards of Pressure Piping

  • ASME Section VIII Divisions 1 and 2

  • Local Environmental Regulations

Pig Launcher & Receiver

Pig Launcher & Receiver

Custom engineered design products that meets customer, environmental and industry standards. The Pig Launcher/ Receiver is built for ease of operation and longevity of service. With a multiple of option available, EnerProcess supply the ultimate design that readily meets your technical and commercial requirements.

Options:

  • Tube Turns Cam-Lock handles or Breakover wrench style bolts

  • Materials can be Stainless Steel or Alloy Materials

  • Cover Davit and/or Hinged

  • Lifting Lugs for Installation

  • ASME B31.3, ASME B31.8 or ASME VIII Div 1

  • ASME U-Stamp Code Certification

  • Support Legs or Skirt

  • Pressure gauge/switch (fitted)

  • Pig Signaler

  • Alternate elastomer seals to suit various applications

  • Weld Neck Flanged connections

  • Additional ancillary connections

  • Special coatings

Heat Exchangers & Pressure Vessels

Heat Exchangers & Pressure Vessels

Enerprocess designs, and supplies pressure vessels from manufacturers accredited by the American Society of Mechanical Engineers (ASME) to stamp the vessels according to ASME Section VIII, Division 1 regulations with U, UM, H and S code stamps. The ASME Code controls pressure vessel design, materials, welder qualifications, methods of construction, inspection and documentation. By virtue of the certification, we offer you extensive knowledge of the ASME code, a proud track record of building ASME pressure vessels and outstanding design, project management and metalworking talent. We will make pressure, temperature, materials and logistical recommendations for your project and will turn out an ASME pressure vessel that meets your specific needs.

We are experienced with many types of ASME pressure vessel, heat exchangers and process columns fabrication:

Oil and Gas

  • Oil Dehydrators

  • Electrostatic Separators

  • Desalters

  • Oil Coalescers

  • Indirect Heaters

  • Water Bath Heaters

  • Salt Bath Heaters

  • High Efficiency Separators

  • Propane Vapor End Trapsv

  • Piping Systems and Spools

Refrigeration

  • High Pressure Receivers

  • Low Pressure Receivers

  • Thermosyphon Receivers

  • Intercoolers

  • Liquid Separators

  • Accumulators

  • Oil Ports

Water Treatment and Fire Protection

  • Pneumatic Tanks

  • Portable Water Separators

  • Water Sprinkler System Tanks

  • Condensate Tanks

Heating Systems and Compressed Air

  • Air Receivers

  • Condensers

  • Blow Off Tanks

  • Heat Exchangers

EnerProcess is willing and able to write and certify welding procedures and welders for a vast range of materials.

  • Mild Carbon Steel:
  • SA-106-BSA-516-70
  • Stainless Steel:
  • 304-SS304L-SS316-SS316L-SS
  • Low Temperature Alloys:
  • SA-333-Grade 3SA-333-Grade 6
  • High Temperature Alloys:
  • C-1/2Mo1-1/4Cr – 1/2Mo